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Fortune 10 Oil & Gas Company implements CBM to optimize maintenance in the North Sea
Similar to many other owner operating in harsh offshore environments, this customer faced many challenges in meeting production targets while trying to avoid costly interruptions to throughput. When equipment fails, replacement assets have to be transported out by helicopter or ship, driving the cost of unreliability even higher. In spite of using SAP PM for maintenance and OSI PI as a historian, they were not able to achieve target reliability levels. After a vendor evaluation, Mtelligence was selected to address this situation. Mtelligence CBM connected to SAP PM in under a week, enabling condition based monitoring for their offshore platforms. A mobile handheld solution was also integrated into Mtelligence, enabling inspection details to be synchronized to SAP, right when the maintenance was being performed. This enabled accurate data for reliability analysis.
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Fortune 100 chemical company selects Mtelligence for reliability centered maintenance initiative
One of the world's leading nitrogen export companies had achieved 94% reliability (a combination of availability and throughput) according to their internal benchmarks, but wanted to further improve to 97%. Mtelligence APM was selected as the key technology to support reliability centered maintenance (RCM) as well as condition based monitoring (CBM) initiatives. The RCM modules were leveraged to optimize PMs in their Ventyx EMPAC CMMS system, and CBM was used to monitor for asset health degradations in their Honeywell PHD historian and DCS process data.
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Fortune 500 oil & gas company implemented Mtelligence CBM to help prevent equipment failure at their first LNG terminal.
Energía Costa Azul plant is the first LNG receipt terminal on the western seaboard of North America. The construction costs were $875 million, which includes two massive LNG tanks 17 stories high, each with a capacity to hold 5.6 billion cubic feet of natural gas. They implemented Mtelligence CBM to help prevent equipment failure at their terminal. CBM acts as an early warning system, triggering proactive maintenance work orders when equipment problems are detected.
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Large SoCal Water Municipality prevents equipment failures at its facilities by linking Wonderware System platform to AssetPoint Tabware EAM system
Approximately 35 percent of municipalities water is imported from the Colorado River and the California Aqueduct (the largest aqueduct system in the world). The remaining 65 percent of our supply comes from local groundwater wells.
Mtelligence CBM was implemented to help imporve coordination between operations and maintenance, and improve reliability at their facilities. The rollout enabled operators to see upcoming maintenance from the AssetPoint Tabware CMMS, right wihtin their InTouch HMI console, by clicking a button. It also enables runtime hours from Wondeware to be uploaded to Tabware, and monitors process data from Wonderware for health degradation.
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